SPRITZGUSS

High-Volume Plastic Part Production

ÜBERSICHT

Schnelle Aluminiumwerkzeuge und Produktionsstahlformen. Mehrfachkavitäten, Insert-Molding und Overmolding.

FÄHIGKEITEN

Rapid tooling & production tooling
Multi-cavity molds
Overmolding & insert molding
Family molds
Part sizes from 1mm to 1000mm
Production volumes from 100 to 1,000,000+ units

SPEZIFIKATIONEN

Lead Time3-5 weeks (including tooling)
Min Order Quantity100 pieces
Max Part Size1000mm x 600mm x 400mm
Wall Thickness0.8mm to 5mm typical
Tolerance±0.1mm to ±0.3mm
Surface FinishSPI A-1 to D-3

UNSER PROZESS

1

DESIGN FOR MANUFACTURING

DFM analysis ensures optimal part design for injection molding.

2

MOLD DESIGN

Engineers design the mold with proper gating, cooling, and ejection.

3

MOLD FABRICATION

CNC machined aluminum or steel molds with precision surfaces.

4

MOLD TESTING

T1 samples validate mold performance and part quality.

5

PRODUCTION SETUP

Optimize injection parameters, temperature, pressure, and cycle time.

6

MASS PRODUCTION

Automated production with real-time quality monitoring.

7

INSPECTION & PACKAGING

Final inspection, assembly if needed, and secure packaging.

HAUPTVORTEILE

COST-EFFECTIVE AT SCALE

Low per-part cost for high-volume production

EXCELLENT REPEATABILITY

Consistent quality across thousands of parts

COMPLEX FEATURES

Integrate features like threads, logos, and textures

FAST PRODUCTION

Cycle times from seconds to minutes per part

WIDE MATERIAL RANGE

Hundreds of plastic materials and colors available

MINIMAL POST-PROCESSING

Parts often ready to use as molded

ANWENDUNGEN

CONSUMER ELECTRONICS

Housings, buttons, internal components

AUTOMOTIVE

Interior trim, clips, connectors, handles

MEDICAL DEVICES

Disposable components, device housings

APPLIANCES

Panels, knobs, internal parts

TOYS & GAMES

Action figures, game pieces, assemblies

PACKAGING

Containers, caps, closures

BEREIT LOSZULEGEN?

Laden Sie jetzt Ihre CAD-Dateien hoch, um ein sofortiges Angebot für spritzguss-Dienstleistungen zu erhalten.

SOFORTANGEBOT ERHALTEN

PRÄZISION

±0,025 mm

Toleranzfähigkeit

SCHNELLE LIEFERUNG

24-48 Std.

Angebot bis Produktion

TECHNISCHE SPEZIFIKATIONEN

Toleranzstandards

CNC-Bearbeitung±0.025mm
3D-Druck±0.100mm
Spritzguss±0.050mm

Materialeigenschaften

Dichtebereich0.9–8.9 g/cm³
Zugfestigkeit10–1790 MPa
Betriebstemperatur-200°C / +870°C

Oberflächen

BearbeitetRa 125μin
PoliertRa 8μin
EloxiertTyp II & III

Produktionsgeschwindigkeit

Standard-Lieferzeit3–10 Tage
Express-Service24–48 Stunden
Serienproduktion1–10.000 Stück