ENJEKSIYON KALIPLAMA

High-Volume Plastic Part Production

GENEL BAKIŞ

Hızlı alüminyum kalıp ve üretim çelik kalıplar. Çoklu kavite, insert kalıplama ve overmolding.

KAPASİTE

Rapid tooling & production tooling
Multi-cavity molds
Overmolding & insert molding
Family molds
Part sizes from 1mm to 1000mm
Production volumes from 100 to 1,000,000+ units

ÖZELLİKLER

Lead Time3-5 weeks (including tooling)
Min Order Quantity100 pieces
Max Part Size1000mm x 600mm x 400mm
Wall Thickness0.8mm to 5mm typical
Tolerance±0.1mm to ±0.3mm
Surface FinishSPI A-1 to D-3

PROSESİMİZ

1

DESIGN FOR MANUFACTURING

DFM analysis ensures optimal part design for injection molding.

2

MOLD DESIGN

Engineers design the mold with proper gating, cooling, and ejection.

3

MOLD FABRICATION

CNC machined aluminum or steel molds with precision surfaces.

4

MOLD TESTING

T1 samples validate mold performance and part quality.

5

PRODUCTION SETUP

Optimize injection parameters, temperature, pressure, and cycle time.

6

MASS PRODUCTION

Automated production with real-time quality monitoring.

7

INSPECTION & PACKAGING

Final inspection, assembly if needed, and secure packaging.

TEMEL AVANTAJLAR

COST-EFFECTIVE AT SCALE

Low per-part cost for high-volume production

EXCELLENT REPEATABILITY

Consistent quality across thousands of parts

COMPLEX FEATURES

Integrate features like threads, logos, and textures

FAST PRODUCTION

Cycle times from seconds to minutes per part

WIDE MATERIAL RANGE

Hundreds of plastic materials and colors available

MINIMAL POST-PROCESSING

Parts often ready to use as molded

UYGULAMA ALANLARI

CONSUMER ELECTRONICS

Housings, buttons, internal components

AUTOMOTIVE

Interior trim, clips, connectors, handles

MEDICAL DEVICES

Disposable components, device housings

APPLIANCES

Panels, knobs, internal parts

TOYS & GAMES

Action figures, game pieces, assemblies

PACKAGING

Containers, caps, closures

BAŞLAMAYA HAZIR MISINIZ?

Anında enjeksiyon kalıplama hizmetleri için teklif almak üzere CAD dosyalarınızı şimdi yükleyin.

ANINDA FİYAT TEKLİFİ AL

HASSASİYET

±0.025mm

Tolerans yeteneği

HIZLI TESLİMAT

24-48 saat

Tekliften üretime

TEKNİK ÖZELLİKLER

Tolerans Standartları

CNC İşleme±0.025mm
3D Baskı±0.100mm
Enjeksiyon Kalıplama±0.050mm

Malzeme Özellikleri

Yoğunluk Aralığı0.9–8.9 g/cm³
Çekme Dayanımı10–1790 MPa
Çalışma Sıcaklığı-200°C / +870°C

Yüzey Kaliteleri

İşlenmişRa 125μin
CilalanmışRa 8μin
AnodizeTip II & III

Üretim Hızı

Standart Teslim Süresi3–10 gün
Ekspres Hizmet24–48 saat
Seri Üretim1–10.000 adet