MOULAGE PAR INJECTION

High-Volume Plastic Part Production

APERÇU

Outillage rapide en aluminium et moules acier de production. Multi-empreintes, surmoulage et insert molding.

CAPACITÉS

Rapid tooling & production tooling
Multi-cavity molds
Overmolding & insert molding
Family molds
Part sizes from 1mm to 1000mm
Production volumes from 100 to 1,000,000+ units

SPÉCIFICATIONS

Lead Time3-5 weeks (including tooling)
Min Order Quantity100 pieces
Max Part Size1000mm x 600mm x 400mm
Wall Thickness0.8mm to 5mm typical
Tolerance±0.1mm to ±0.3mm
Surface FinishSPI A-1 to D-3

NOTRE PROCESSUS

1

DESIGN FOR MANUFACTURING

DFM analysis ensures optimal part design for injection molding.

2

MOLD DESIGN

Engineers design the mold with proper gating, cooling, and ejection.

3

MOLD FABRICATION

CNC machined aluminum or steel molds with precision surfaces.

4

MOLD TESTING

T1 samples validate mold performance and part quality.

5

PRODUCTION SETUP

Optimize injection parameters, temperature, pressure, and cycle time.

6

MASS PRODUCTION

Automated production with real-time quality monitoring.

7

INSPECTION & PACKAGING

Final inspection, assembly if needed, and secure packaging.

AVANTAGES CLÉS

COST-EFFECTIVE AT SCALE

Low per-part cost for high-volume production

EXCELLENT REPEATABILITY

Consistent quality across thousands of parts

COMPLEX FEATURES

Integrate features like threads, logos, and textures

FAST PRODUCTION

Cycle times from seconds to minutes per part

WIDE MATERIAL RANGE

Hundreds of plastic materials and colors available

MINIMAL POST-PROCESSING

Parts often ready to use as molded

APPLICATIONS

CONSUMER ELECTRONICS

Housings, buttons, internal components

AUTOMOTIVE

Interior trim, clips, connectors, handles

MEDICAL DEVICES

Disposable components, device housings

APPLIANCES

Panels, knobs, internal parts

TOYS & GAMES

Action figures, game pieces, assemblies

PACKAGING

Containers, caps, closures

PRÊT À COMMENCER ?

Téléversez vos fichiers CAD maintenant pour obtenir un devis instantané pour les services moulage par injection.

OBTENIR UN DEVIS INSTANTANÉ

PRÉCISION

±0,025 mm

Capacité de tolérance

DÉLAI RAPIDE

24-48h

Du devis à la production

SPÉCIFICATIONS TECHNIQUES

Normes de tolérance

Usinage CNC±0.025mm
Impression 3D±0.100mm
Moulage par injection±0.050mm

Propriétés des matériaux

Plage de densité0.9–8.9 g/cm³
Résistance à la traction10–1790 MPa
Température de fonctionnement-200°C / +870°C

Finitions de surface

Tel qu'usinéRa 125μin
PoliRa 8μin
AnodiséType II et III

Vitesse de production

Délai de livraison standard3–10 jours
Service express24–48 heures
Production par lots1–10 000 unités