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Metal vs Plastic: Choosing the Right Material

Compare metals and plastics across key criteria to make the best material choice for your manufacturing project.

March 5, 2026
10 min read
73 views
MaterialsDesign for ManufacturingMaterial Selection

When to Choose Metal

Metals are the go-to choice when your application demands:

  • High strength-to-weight ratio (aerospace, automotive)
  • Heat resistance above 150°C
  • Electrical conductivity (enclosures, connectors)
  • Wear resistance (gears, bearings, tooling)

When to Choose Plastic

Plastics excel when you need:

  • Low cost at high volumes (injection molding)
  • Chemical resistance to specific agents
  • Electrical insulation
  • Complex geometries that would be expensive in metal

Decision Matrix

Consider these factors: operating temperature, mechanical loads, volume, chemical environment, and budget.

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PRECISION

±0.025mm

Tolerance capability

FAST TURNAROUND

24-48hrs

Quote to production

TECHNICAL SPECIFICATIONS

Tolerance Standards

CNC Machining±0.025mm
3D Printing±0.100mm
Injection Molding±0.050mm

Material Properties

Density Range0.9–8.9 g/cm³
Tensile Strength10–1790 MPa
Operating Temp-200°C / +870°C

Surface Finishes

As MachinedRa 125μin
PolishedRa 8μin
AnodizedType II & III

Production Speed

Standard Lead Time3–10 days
Express Service24–48 hours
Batch Production1–10,000 units