INJECTION MOLDING

High-Volume Plastic Part Production

OVERVIEW

Rapid aluminum tooling & production steel molds. Multi-cavity, insert molding & overmolding.

CAPABILITIES

Rapid tooling & production tooling
Multi-cavity molds
Overmolding & insert molding
Family molds
Part sizes from 1mm to 1000mm
Production volumes from 100 to 1,000,000+ units

SPECIFICATIONS

Lead Time3-5 weeks (including tooling)
Min Order Quantity100 pieces
Max Part Size1000mm x 600mm x 400mm
Wall Thickness0.8mm to 5mm typical
Tolerance±0.1mm to ±0.3mm
Surface FinishSPI A-1 to D-3

OUR PROCESS

1

DESIGN FOR MANUFACTURING

DFM analysis ensures optimal part design for injection molding.

2

MOLD DESIGN

Engineers design the mold with proper gating, cooling, and ejection.

3

MOLD FABRICATION

CNC machined aluminum or steel molds with precision surfaces.

4

MOLD TESTING

T1 samples validate mold performance and part quality.

5

PRODUCTION SETUP

Optimize injection parameters, temperature, pressure, and cycle time.

6

MASS PRODUCTION

Automated production with real-time quality monitoring.

7

INSPECTION & PACKAGING

Final inspection, assembly if needed, and secure packaging.

KEY ADVANTAGES

COST-EFFECTIVE AT SCALE

Low per-part cost for high-volume production

EXCELLENT REPEATABILITY

Consistent quality across thousands of parts

COMPLEX FEATURES

Integrate features like threads, logos, and textures

FAST PRODUCTION

Cycle times from seconds to minutes per part

WIDE MATERIAL RANGE

Hundreds of plastic materials and colors available

MINIMAL POST-PROCESSING

Parts often ready to use as molded

APPLICATIONS

CONSUMER ELECTRONICS

Housings, buttons, internal components

AUTOMOTIVE

Interior trim, clips, connectors, handles

MEDICAL DEVICES

Disposable components, device housings

APPLIANCES

Panels, knobs, internal parts

TOYS & GAMES

Action figures, game pieces, assemblies

PACKAGING

Containers, caps, closures

READY TO GET STARTED?

Upload your CAD files now to get an instant quote for injection molding services.

GET INSTANT QUOTE

PRECISION

±0.005"

Tolerance capability

FAST TURNAROUND

24-48hrs

Quote to production

QUALITY

ISO 9001

Certified processes

GLOBAL SHIPPING

150+

Countries served

MANUFACTURING FACILITIES NETWORK

AVAILABLE

Istanbul Advanced Manufacturing

Istanbul, Turkey

Capabilities

CNC Machining5-Axis Milling+1
Lead Time

3-5 days

Capacity

85%

ISO 9001AS9100D
AVAILABLE

Ankara Additive Center

Ankara, Turkey

Capabilities

3D PrintingSLS+1
Lead Time

2-3 days

Capacity

60%

ISO 9001ISO 13485
BUSY

Bursa Injection Molding

Bursa, Turkey

Capabilities

Injection MoldingInsert Molding+1
Lead Time

7-10 days

Capacity

40%

ISO 9001IATF 16949
FULL

Izmir Metal Casting

Izmir, Turkey

Capabilities

Investment CastingSand Casting+1
Lead Time

10-14 days

Capacity

0%

ISO 9001

TECHNICAL SPECIFICATIONS

Tolerance Standards

CNC Machining±0.005"
3D Printing±0.010"
Injection Molding±0.003"

Material Properties

Density Range0.9-8.9 g/cm³
Tensile Strength1200 MPa
Operating Temp-200°C / +550°C

Surface Finishes

As MachinedRa 125μin
PolishedRa 8μin
AnodizedType II & III

Production Speed

Standard Lead Time3-7 days
Express Service24-48 hours
Batch Production1-10,000 units

CERTIFICATIONS & COMPLIANCE

ISO 9001:2015

Quality Management System

AS9100D

Aerospace Quality Standard

ISO 13485

Medical Device Manufacturing

ITAR Registered

Defense & Aerospace Compliance